H.P. Homogenizers & Plunger Pumps

Industrial Homogenizers

MODELS No.

FBF1002 · FBF2003 · FBF2004 · FBF3006 · FBF3008 · FBF3011 · FBF3015

Our high-pressure homogenizers represent quality and innovation, delivering superior performance and remarkable results. With their advanced setup, we promise accurate and even mixing of substances, particle size reduction, and unparalleled stability in your production process. By choosing our industrial homogenizers, you'll have top-tier, cutting-edge, and bespoke solutions, designed to flawlessly meet your specific needs and excel across various application sectors.

FBF Italia's industrial homogenizers stand out for their full compliance with EC regulations, ensuring utmost safety and reliability. For American markets 3A certified machines.

USP :

Integrated Gear Box
Multi Block Compression Head
Tungsten carbide homogenizing Valve

Our industrial homogenisers are synonymous with quality and innovation, offering superior performance and extraordinary results. Thanks to their advanced configuration, we guarantee you precise and uniform mixing of substances, particle size reduction, and unparalleled stability in your production process. By choosing our industrial homogenisers, you will have access to top-level, cutting-edge, and customised solutions, designed to perfectly adapt to your specific needs and to excel in various and numerous application sectors.

The Buffalo Series homogenizers comply with CE regulations and are available with hourly capacities ranging from 50 to 50,000 l/h, for homogenisation pressures up to 2,000 bar.

Technical Data

Compression Head and Homogenizing Valve

Compression head manufactured from a single block (easy and fast maintenance) of high quality stainless steel (duplex 2205 or equivalent), with a 3 year guarantee against cracking
Plungers in stainless steel with double coating in chrome and DLC (Diamond Like Carbon)
Interchangeable Valve group assemblies available in special materials depending on the products to be processed
Homogenizing valves designed to be energy efficient, with high stability and alignment of the moving parts (impact head) due to the hydrodynamic assembly, which ensures a vibration free homogenization
Safety valve, in sanitary execution, of spring type with replaceable shutter and seat

Homogenizing valves designed to provide efficient use of energy, with high stability and alignment of the moving parts (impact head) due to the hydrodynamic assembly, which ensures a vibration-free homogenization
Safety valve, in sanitary execution, of spring type with replaceable shutter and seat

Motorization

Pump body made using a thick walled premium grade high-resistance cast iron, engineered to withstand heavy loads and cancel out vibrations
Crankshaft made of special type steel, machined from a heat treated solid piece with high-quality finishing of the crank pins and complete nitriding; supported by heavy-duty roller bearings (with bronze bearings used on the crank pins only)
Power transmission with a double reduction stage: "V" belts / pulleys, with parallel axes reduction gear of primary brands
AC motor of primary brands (4 poles)
Oil splash type lubricating plant, in oil-bath mechanical components, correct oil level checked by a proper inspection window installed on the machine front side

Maintenance Kit

Initial spare parts set supplied with the machine includes the following: full set of gaskets, a set of valve springs and a complete safety valves set
Set of tools for ordinary maintenance
Lubrication oil
Instruction and maintenance manuals (2 copies + CD ROM)

Standard Options

2nd stage homogenizing valve controlled by a special oilpneumatic system
Digital pressure transducers and analogue gauges with 4-20 ma output
Variable Capacity (stainless steel panel mounted directly above the machine)
Fixed Capacity (internal electrical board)
Aseptic Version with "sterility barriers" traced with steam condensate created by an integrated plant
Pulsation dampeners on product inlet and/or outlet connections, for special aseptic version as well
Pressure gauge with alarm contacts for the automatic cutoff of the homogenizing pressure, complete with timing device to manage the start/stop of the homogenizing valves
Automatic homogenization pressure controller

Technical Features

Homogenizer Model	Engine (kW)	Plungers (Nr.)	Water consumption (l/h)	Dimensions LxPxH (cm)	Weight (approx.) (kg)
FBF 1002 FBF 2003 FBF 2004 FBF 3006/8 FBF 3011 FBF 3015	2.2 3 4 5,5/7,5 11 15	2 2 2 3 3 3	60 60 60 70 70 70	58x85x77 85x115x92 85x115x92 85x115x92 100x130x100 107x133x109	170 360 365 410 470 510

Functional Features

Model	Operating pressure	bar	100	130	150	180	200	230	250	300
FBF 1002	Capacity	from (l/h)	50	50	50	50	50	50	50	50
FBF 1002	Capacity	to (l/h)	300	300	300	250	200	200	150	150
FBF 2003	Capacity	from (l/h)	350	350	350	300	250	250	200	200
FBF 2004	Capacity	to (l/h)	650	650	600	500	400	400	350	300
FBF 3006/8	Capacity	from (l/h)	700	700	650	550	500	450	400	400
FBF 3011
FBF 3015		to (l/h)	2.400	2.400	2.400	2.400	2.200	1.800	1.500	1.300

Versions

The Versions Offered are :

Sanitary
Aseptic, for UHT plants
With a second stage of homogenization
Standard, for the process of products, such as milk, yogurt, creams, etc.
Abrasive, for the process of products, such as fruit juices, ice cream, ketchup, etc.

Optional Equipment

There are also numerous optional features available, in order to offer tailored machines, here are some :

Partial machine automation, with the possibility to operate on it manually and/ or remotely from a PLC on the system
Pulse compensators on product input and output
Pressure transducer with digital reading of the homogenization pressure
System for partial homogenization
Device for the automatic disconnection of the homogenization pressure in case of incorrect machine feeding
Electrical system for fixed flow rate
Electrical system for variable flow rate
Electrical system for dual flow rate

Technical specifications can vary and are subject to change without notice