Industrial Homogenizers
FBF4011 · FBF4015 · FBF4018 · FBF4022
Our high-pressure homogenizers represent quality and innovation, delivering superior performance and remarkable results. With their advanced setup, we promise accurate and even mixing of substances, particle size reduction, and unparalleled stability in your production process. By choosing our industrial homogenizers, you'll have top-tier, cutting-edge, and bespoke solutions, designed to flawlessly meet your specific needs and excel across various application sectors.
FBF Italia's industrial homogenizers stand out for their full compliance with EC regulations, ensuring utmost safety and reliability. For American markets 3A certified machines.
- Integrated Gear Box
- Multi Block Compression Head
- Tungsten carbide homogenizing Valve
Our industrial homogenisers are synonymous with quality and innovation, offering superior performance and extraordinary results. Thanks to their advanced configuration, we guarantee you precise and uniform mixing of substances, particle size reduction, and unparalleled stability in your production process. By choosing our industrial homogenisers, you will have access to top-level, cutting-edge, and customised solutions, designed to perfectly adapt to your specific needs and to excel in various and numerous application sectors.
The Buffalo Series homogenizers comply with CE regulations and are available with hourly capacities ranging from 50 to 50,000 l/h, for homogenisation pressures up to 2,000 bar.
Technical Data
- Compression head manufactured from a single block of high quality stainless steel (duplex 2205 or equivalent), machined and ultrasounds checked, with a 3 year guarantee against cracking
- Plungers in stainless steel with double coating in chrome and DLC (Diamond Like Carbon)
- Valve groups assemblies have replaceable seats and hemispherical valve shutters, making them ideal for processing a wide range of products
- Homogenizing valves designed to be energy efficient, with high stability and alignment of the moving parts (impact head) due to the hydrodynamic assembly, which ensures a vibration-free homogenization
- Safety valve, in sanitary execution, of spring type with replaceable shutter and seat
- Pump body made from a thick walled premium to withstand heavy loads and cancel out grade high-resistance cast iron, engineered vibrations
- Crankshaft made of special type steel, machined from a heat treated solid piece with high-quality finishing of the crank pins and complete nitriding; supported by 4 heavy-duty roller bearings (with bronze bearings used on the crank pins only)
- Power transmission with a double reduction stage: "V" belts/ pulleys, with parallel axes reduction gear of primary brands
- AC motor of primary brands (4 poles)
- Pressurized type lubricating plant, correct oil level checked by a proper inspection window installed on the machine front side, irregular oil pressure alarm with warning light, driven impurities filtering. For the best thermal balance/dissipation all transmission's components are oil splashed
- Frame made of thick carbonated steel squaresection pipe, powder coated, supplied with dismountable satin finish satinless-steel panels
- Initial spare parts set supplied with the machine includes the following: full set of gaskets, a set of valve springs and a complete safety valves set
- Set of tools for ordinary maintenance
- Lubrication oil
- Instruction and maintenance manuals (2 copies + CD ROM)
- 2nd stage homogenizing valve controlled by a special oilpneumatic system
- Digital pressure transducers and analogue gauges with 4-20 ma output
- Variable Capacity (stainless steel panel mounted directly above the machine)
- Fixed Capacity (internal electrical board)
- Aseptic Version with "sterility barriers" traced with steam condensate created by an integrated plant
- Pulsation dampeners on product inlet and/or outlet connections, for special aseptic version as well
- Pressure gauge with alarm contacts for the automatic cutoff of the homogenizing pressure, complete with timing device to manage the start/stop of the homogenizing valves
- Automatic homogenization pressure controller
| Homogenizer Model | Engine (kW) | Plungers (Nr.) | Water consumption (l/h) | Dimensions LxPxH (cm) | Weight (approx.) (kg) |
|---|---|---|---|---|---|
|
FBF 4011
FBF 4015 FBF 4018 FBF 4022 |
17
15 18,5 22 |
3 | 100 | 115x140x120 | 800-850 |
| Operating pressure | bar | 100 | 130 | 150 | 180 | 200 | 230 | 250 | 300 |
|---|---|---|---|---|---|---|---|---|---|
| Capacity | from (l/h) | 2.200 | 2.200 | 2.200 | 1.800 | 1.700 | 1.300 | 1.300 | 1.100 |
| to (l/h) | 6.000 | 4.500 | 4.000 | 3.500 | 3.000 | 2.500 | 2.000 | 2.000 |
- Sanitary
- Aseptic, for UHT plants
- With a second stage of homogenization
- Standard, for the process of products, such as milk, yogurt, creams, etc.
- Abrasive, for the process of products, such as fruit juices, ice cream, ketchup, etc.
- Partial machine automation, with the possibility to operate on it manually and/ or remotely from a PLC on the system
- Pulse compensators on product input and output
- Pressure transducer with digital reading of the homogenization pressure
- System for partial homogenization
- Device for the automatic disconnection of the homogenization pressure in case of incorrect machine feeding
- Electrical system for fixed flow rate
- Electrical system for variable flow rate
- Electrical system for dual flow rate
Omogeneizzatore FBF Italia Buffalo Series | 3D Animation:
Componenti e Funzionamento
